The Plush It Template. You cut on the dotted lines and sew on the solid lines. If you make your own templates using Adobe Illustrator, you can easily create an instant seam allowance line using the Object/Offset path command. I used Round and 20pt as my settings
This is Frocoli's design when it was sketched out on two pieces of fake fur. Note that the two pieces of fur have the furry sides facing inside and the woven backing of the fur is on the outside. This is a more advanced form of starting your design, in that he's sketched his design freehand on the fabric.
Hopefully you can see here that my pins for Decomposing Dave are a few centimetres in from the edge. That's where I sewed my seam. That's a seam allowance of fabric


You can see the little stitches down the bottom of this little Pocket Dollop? If you use a blanket stitch to close your piece up (more about that in a minute) then you declare to all and everyone that this piece is handmade, that the artist( himself in this case), made these stitches and completed this piece. It's all part of that handmade aesthetic. To be blunt, few plush makers can rival the sophistication of what's being produced commerically, so why try? There is a charm and appeal that handmade has, that no commerical product can rival, so by using a stitch like this, you're out and proud about your handmade-ness.
Or, if you make more complicated pieces and don't want to 'clutter' the piece with an obvious seam, use a blind stitch. Off to sewing.org again if you don't know what one of those is!
So, stuffing!
Stuffing is simply the materials you use to fill your plush. Plush is in a lot of ways like a 'stuffed drawing'. You start out with flat surfaces, you attach them to each other, but it's not until you begin stuffing the piece, does it become 3-D. This can be part of the difficulties of making plush. Unlike vinyl, where you can start with wax, clay, or some other modelling material, and you're able to see the form as it develops, sewing is a little less easy to control. each time you turn a piece inside out and stuff it, you get to see if it all actually worked! Sometimes even shapes that look like they should work and are not too different from things that you've made before successfully just look bad when they're stuffed. Isn't that fun!
The types of materials you can use are varied. Poly fill, a spun polyester (i think?) filament that looks a lot like clumps of wool and can be found in most craft shops is often used. Eco fill is being touted a lot in the community, it's not available where I am, so I'm pretty ignorant about it. it you want that beanie type fill, like Beanie Babies have, you can buy small plastic beads that are used to fill toys from bear making suppliers. Some people use strips of old fabric, cotton wool. Basically it's something softish to be stuffed inside your toy.
The way you stuff toys is either a simple of difficult task, depending on your own personal prejudices. I have seen a lot of bear artists who have quite specific ways of stuffing toys, to get more subtleties out of their forms. There are even tools to help you stuff. My advice is this, stuff the piece, don't use scissors to help as they tend to pierce the fabric and play around with the fill. little fine parts of a piece, like fingers for instance, often have to be stuffed first, they will be too difficult to stuff once you've got most of the body sorted. rolling up small balls of poly fill and setting them into the fingers or whatever will often make sure they are stuffed properly. You have to also be a little careful about overstuffing a piece. lumpy toys with uneven surfaces because they have had stuffing shoved into them until bursting point isn't pretty. but you can use this technique to create form if you like. the template at the beginning of this post comes out pretty flat, the usual softly rounded surface you get with most pillow dolls. If you wad up some fill and slide it to the center of the face of the template and then stuff it quite hard, you can create a pointy nose type form in the face. Experiment, see what works for you.
Stuffing don'ts.
Don't stuff til straining point and split your seams
No lumpy toys ( I hate that!)
Don't under stuff. Floppy limbs are good if they are part of a design, but not because you didn't stuff it properly
Watch your stuffing around any sharp angles in the design. If you have arms that come out of the body on say a 45 degree angle, you'll often get some creasing in your toy around this joint. stuffing fairly hard around here will give your piece a more smooth Designer Vinyl look to it
Stuffing Advice
Some fabrics have a bit of stretch in them and are much better for making plush. they stretch with the fill and make your piece look a lot smoother and more appealing. Shawnimals and Ugly Dolls tend to use fabrics like polar fleece. It's soft, it's knitted (knits tend to take forms a lot better than woven fabrics) and has a little stretch to it. Fake fur has a bit of stretch, as do lycras, stretch vinyl etc. Too much stretch (polyester lycra is often too stretchy for plush) can totally distort and ruin your form.
Finishing off your form
As I said beforehand, you either make an obvious closing seam, like the Pocket Dollops, using a blanket stitch or an overhand stitch or you use a blind stitch to close the seam so it looks like there was no closing seam there. Or you hide your closing seams like I do, behind the mouths or whatever else you sew on top of your piece!
Well, that's the basics. But right now, you'll only have a blank shape, much like a blank Munny or Qee. What do you do now with it? Well, next post will be about how to create the character you designed on the piece using a range of strategies...

























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Caffa Knitted (this was hand knitted to fit the template and has little felt ninja stars!)





















